◆ 聯系人:何勛成
◆ 手機:13726009538
◆ 電話:0760-22112862
◆ 傳(chuan)真:0760-22112863
◆ 地址(zhi):中山市小欖鎮(zhen)怡富北路2號
鈹(pi)青(qing)銅是一種(zhong)用處(chu)(chu)極(ji)廣(guang)的(de)(de)沉淀硬化型合金,經(jing)固溶實時效(xiao)處(chu)(chu)理(li)(li)后,強度(du)可達1250-1500MPa(1250-1500公斤(jin))。鈹(pi)青(qing)銅熱處(chu)(chu)理(li)(li)特點是:固溶處(chu)(chu)理(li)(li)后具有優(you)越的(de)(de)塑性(xing),可進(jin)行冷(leng)加工變形,但再進(jin)行時效(xiao)處(chu)(chu)理(li)(li)后,卻具有極(ji)好(hao)的(de)(de)彈性(xing)極(ji)限,還硬度(du)、強度(du)也獲得進(jin)步。鈹(pi)青(qing)銅是一種(zhong)彈性(xing)很好(hao)的(de)(de)合金,是很多(duo)人比較喜歡的(de)(de)一種(zhong)材料,以下是鈹(pi)青(qing)銅熱處(chu)(chu)理(li)(li)的(de)(de)工藝(yi)流程介紹(shao):
普(pu)(pu)通(tong)固(gu)溶處理(li)的(de)(de)加(jia)(jia)(jia)熱(re)(re)溫度(du)在780-820℃之間(jian),對(dui)(dui)用(yong)(yong)作彈性(xing)組件(jian)的(de)(de)資(zi)料(liao),采(cai)用(yong)(yong)760-780℃,首要是(shi)避免晶粒粗大(da)影(ying)響(xiang)(xiang)強度(du)。固(gu)溶處理(li)爐(lu)溫平均度(du)應嚴厲節制在±5℃。保溫工(gong)(gong)夫(fu)普(pu)(pu)通(tong)可按1小(xiao)時(shi)/25mm核算(suan),鈹青銅在空(kong)氣(qi)或氧(yang)化性(xing)氛圍中(zhong)進行(xing)固(gu)溶加(jia)(jia)(jia)熱(re)(re)處理(li)時(shi),外(wai)表(biao)會構成氧(yang)化膜。固(gu)然(ran)對(dui)(dui)時(shi)效(xiao)強化后的(de)(de)力(li)學(xue)功能(neng)影(ying)響(xiang)(xiang)不大(da),但(dan)會影(ying)響(xiang)(xiang)順(shun)德(de)熱(re)(re)處理(li)冷加(jia)(jia)(jia)工(gong)(gong)時(shi)工(gong)(gong)模具的(de)(de)運用(yong)(yong)壽命(ming)。為防止氧(yang)化應在真(zhen)空(kong)爐(lu)或氨(an)分化、惰性(xing)氣(qi)體、復原性(xing)氛圍(如氫氣(qi)、一氧(yang)化碳等)中(zhong)加(jia)(jia)(jia)熱(re)(re),然(ran)后取得亮光的(de)(de)熱(re)(re)處理(li)結(jie)果。此外(wai),順(shun)德(de)熱(re)(re)處理(li)還要留意盡(jin)量(liang)縮短(duan)轉移(yi)工(gong)(gong)夫(fu)(此淬水時(shi)),不然(ran)會影(ying)響(xiang)(xiang)時(shi)效(xiao)后的(de)(de)機(ji)械功能(neng)。薄形(xing)資(zi)料(liao)不得超(chao)越3秒,普(pu)(pu)通(tong)零件(jian)不超(chao)越5秒。淬火介(jie)質普(pu)(pu)通(tong)采(cai)用(yong)(yong)水(無加(jia)(jia)(jia)熱(re)(re)的(de)(de)要求),當然(ran)外(wai)形(xing)復雜的(de)(de)零件(jian)為了防止變形(xing)也(ye)可采(cai)用(yong)(yong)油。
鈹青銅的(de)時(shi)(shi)(shi)效(xiao)溫(wen)(wen)(wen)度(du)(du)與Be的(de)含量(liang)有關,含Be小(xiao)于(yu)(yu)2.1%的(de)合金均(jun)宜(yi)進行時(shi)(shi)(shi)效(xiao)處(chu)理(li)。關于(yu)(yu)Be大于(yu)(yu)1.7%的(de)合金,{zj0}時(shi)(shi)(shi)效(xiao)溫(wen)(wen)(wen)度(du)(du)為(wei)300-330℃,保(bao)溫(wen)(wen)(wen)工(gong)夫1-3小(xiao)時(shi)(shi)(shi)(依(yi)據零件外形及厚(hou)度(du)(du))。Be低于(yu)(yu)0.5%的(de)高導電(dian)性電(dian)極(ji)合金,因為(wei)溶點升高,{zj0}時(shi)(shi)(shi)效(xiao)溫(wen)(wen)(wen)度(du)(du)為(wei)450-480℃,保(bao)溫(wen)(wen)(wen)工(gong)夫1-3小(xiao)時(shi)(shi)(shi)。近年來順德熱處(chu)理(li)還開(kai)展出(chu)了(le)雙級和多(duo)級時(shi)(shi)(shi)效(xiao),即先在高溫(wen)(wen)(wen)短不時(shi)(shi)(shi)效(xiao),然后在低溫(wen)(wen)(wen)下長工(gong)夫保(bao)溫(wen)(wen)(wen)時(shi)(shi)(shi)效(xiao),如許(xu)做的(de)長處(chu)是功(gong)能進步(bu)但(dan)變形量(liang)減小(xiao)。為(wei)了(le)進步(bu)鈹青銅時(shi)(shi)(shi)效(xiao)后的(de)尺(chi)寸精度(du)(du),可(ke)采用夾具夾持進行時(shi)(shi)(shi)效(xiao),有時(shi)(shi)(shi)還可(ke)采用兩段分(fen)隔(ge)時(shi)(shi)(shi)效(xiao)處(chu)理(li)。
鈹(pi)青(qing)銅去應力(li)退火溫(wen)度為150-200℃,保(bao)溫(wen)工(gong)夫1-1.5小時,可用于(yu)消弭因金屬切削加工(gong)、校直處理(li)、冷成形(xing)等(deng)發生的(de)剩余(yu)應力(li),不變零件在長時間(jian)運用時的(de)外形(xing)及尺(chi)寸精度。
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